注塑机小课堂——注塑机的监控功能
设备监控的正确使用及设置对生产和设备维护是极其重要的，赢泰的t-win及e-win系列注塑机内均配有监控功能，通过对设备注射时间、材料剩余量以及塑化时间等数据的监视，帮助现场操作人员和维护人员及时找出设备问题，达到快速解决的目的，并提高设备及生产过程的正常运行率。如图所示是WINTEC注塑机的监控画面。
The correct use and setting of equipment monitoring is very important for production and maintenance. The t-win and e-win series injection molding machines of WINTEC are equipped with monitoring functions. By monitoring injection time, injection position and plasticizing time of equipment, the operators and maintenance man can find out the equipment problems in time and improve the normal operation rate of the equipment and production process. As shown in the figure is the monitoring screen of WINTEC injection molding machine.
注射时间的监控
The monitoring of injection time
注射时间的监控以实际的射出时间为依据，设定为实际射出时间的正负0.5秒，例如实际射出时间为2.58秒，则监控最大值设置为3.08秒，最小值设置为2.08秒。若正负值设定过小，设备运行过程中会有报警，也无法及时了解止逆环磨损或者喷嘴漏料现象。若正负值设定过大，则可能会发生故障，例如多腔模具的故障，在多腔模具中，若其中一个胶口堵死，则会发生涨模甚至模具损坏（具体正负值设定可以参考车间环境以及PD数值）。
The monitoring of injection time is based on the actual injection time, the value is set as the actual injection time plus or minus 0.5 seconds. For example, if the actual injection time is 2.58 seconds, the monitoring maximum value is 3.08 seconds and the minimum value is 2.08 seconds. If the setting of positive and negative values is too small, there may be too many alarms, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, the most typical is that if one of the gates of the multi cavity mold is blocked, the mold will expand or even damage will occur. If it is set too small, you cannot quickly know the wear of the check ring or the leakage of the nozzle.注塑机小课堂——注塑机的监控功能
赢泰WINTEC 昨天
注塑机小课堂开课啦~
本期，赢泰为大家带来注塑机的监控功能。
设备监控的正确使用及设置对生产和设备维护是极其重要的，赢泰的t-win及e-win系列注塑机内均配有监控功能，通过对设备注射时间、材料剩余量以及塑化时间等数据的监视，帮助现场操作人员和维护人员及时找出设备问题，达到快速解决的目的，并提高设备及生产过程的正常运行率。如图所示是WINTEC注塑机的监控画面。
The correct use and setting of equipment monitoring is very important for production and maintenance. The t-win and e-win series injection molding machines of WINTEC are equipped with monitoring functions. By monitoring injection time, injection position and plasticizing time of equipment, the operators and maintenance man can find out the equipment problems in time and improve the normal operation rate of the equipment and production process. As shown in the figure is the monitoring screen of WINTEC injection molding machine.
注射时间的监控
The monitoring of injection time
注射时间的监控以实际的射出时间为依据，设定为实际射出时间的正负0.5秒，例如实际射出时间为2.58秒，则监控最大值设置为3.08秒，最小值设置为2.08秒。若正负值设定过小，设备运行过程中会有报警，也无法及时了解止逆环磨损或者喷嘴漏料现象。若正负值设定过大，则可能会发生故障，例如多腔模具的故障，在多腔模具中，若其中一个胶口堵死，则会发生涨模甚至模具损坏（具体正负值设定可以参考车间环境以及PD数值）。
The monitoring of injection time is based on the actual injection time, the value is set as the actual injection time plus or minus 0.5 seconds. For example, if the actual injection time is 2.58 seconds, the monitoring maximum value is 3.08 seconds and the minimum value is 2.08 seconds. If the setting of positive and negative values is too small, there may be too many alarms, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, the most typical is that if one of the gates of the multi cavity mold is blocked, the mold will expand or even damage will occur. If it is set too small, you cannot quickly know the wear of the check ring or the leakage of the nozzle.
余料量的监控
The monitoring of the injection position
注射位置的监控值设定为实际射出余料量的正负0.5mm，例如实际余料量为19.71mm，则监控最大值为20.21mm，最小值为19.21mm。若正负值设定过小，生产过程中会报警，也无法及时了解止逆环磨损或者喷嘴漏料现象。若正负值设定过大，操作人员无法及时发现胶口堵塞或其他缺料等现象（具体正负值设定可以参考车间环境以及PD数值）。
The monitoring value of the injection position is set as the actual injection residual quantity of plus or minus 0.5mm, for example, if the actual residual quantity is 19.71mm, the monitoring maximum value is 20.21mm and the minimum value is 19.21mm. If the setting of positive and negative values is too small, there may be too many alarms in production, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, you may not be able to find the phenomenon of gate blocking or other material shortage soon. If it's too small, you can't know the wear of check ring or leakage of nozzle quickly.
塑化时间的监控
The plasticizing time monitoring
塑化时间的监控值设定为实际的塑化时间的正负0.5秒，例如实际塑化时间为2.72秒，则监控最大值为3.22秒，最小值为2.22秒。若正负值设定过小，生产过程中会报警。若正负值设定过大，设备运行过程中会因温度积块或加料斗供料不足而报警，若报警未被及时处理，会导致螺杆一直空转，给设备及生产带来影响（具体正负值设定可以参考车间环境以及PD数值）。
The plasticizing time monitoring is based on the actual plasticizing time, and the plasticizing time monitoring value is set as the actual plasticizing time plus or minus 0.5 seconds. For example, if the actual plasticizing time is 2.72 seconds, the maximum monitoring time is 3.22 seconds and the minimum monitoring time is 2.22 seconds. If the positive/negative value is set too small, there may be too much alarms in production, of course, depending on the workshop environment and other comprehensive factors. If this value is set too high, the alarm of temperature accumulation or insufficient feeding of charging hopper in your production cannot be found in time, which will cause the screw to run idle all the time and affect the equipment and production.
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余料量的监控
The monitoring of the injection position
注射位置的监控值设定为实际射出余料量的正负0.5mm，例如实际余料量为19.71mm，则监控最大值为20.21mm，最小值为19.21mm。若正负值设定过小，生产过程中会报警，也无法及时了解止逆环磨损或者喷嘴漏料现象。若正负值设定过大，操作人员无法及时发现胶口堵塞或其他缺料等现象（具体正负值设定可以参考车间环境以及PD数值）。
The monitoring value of the injection position is set as the actual injection residual quantity of plus or minus 0.5mm, for example, if the actual residual quantity is 19.71mm, the monitoring maximum value is 20.21mm and the minimum value is 19.21mm. If the setting of positive and negative values is too small, there may be too many alarms in production, which will affect the production. Of course, it depends on the workshop environment and other comprehensive factors, as well as the reference PD value. If this value is set too large, you may not be able to find the phenomenon of gate blocking or other material shortage soon. If it's too small, you can't know the wear of check ring or leakage of nozzle quickly.
塑化时间的监控
The plasticizing time monitoring
塑化时间的监控值设定为实际的塑化时间的正负0.5秒，例如实际塑化时间为2.72秒，则监控最大值为3.22秒，最小值为2.22秒。若正负值设定过小，生产过程中会报警。若正负值设定过大，设备运行过程中会因温度积块或加料斗供料不足而报警，若报警未被及时处理，会导致螺杆一直空转，给设备及生产带来影响（具体正负值设定可以参考车间环境以及PD数值）。
The plasticizing time monitoring is based on the actual plasticizing time, and the plasticizing time monitoring value is set as the actual plasticizing time plus or minus 0.5 seconds. For example, if the actual plasticizing time is 2.72 seconds, the maximum monitoring time is 3.22 seconds and the minimum monitoring time is 2.22 seconds. If the positive/negative value is set too small, there may be too much alarms in production, of course, depending on the workshop environment and other comprehensive factors. If this value is set too high, the alarm of temperature accumulation or insufficient feeding of charging hopper in your production cannot be found in time, which will cause the screw to run idle all the time and affect the equipment and production.
